Tag Archives: forklift

CASS: Equipment Training for Students

At Hugg & Hall, we pride ourselves on not only our high levels of customer service through our parts, rental, and service departments, but also through our training programs. We care about the future of the skilled trade workforce, which is why we offer equipment training and certifications for students who are at least 18 years old. 

High School Students Learn Skilled Trades

“CASS”, a.k.a the Career Academy of Siloam Springs strives to encourage students to become skilled workers before graduating High School. Students in this program are able to complete hands on learning and instructional courses taught by professionals in the business during their High School years. Thanks to the opportunities CASS offers, these students will be able to succeed at having a career in a local manufacturing plant, such as Simmons Foods, or Tyson, immediately after graduation.

CASS works with local companies to provide various kinds of equipment training for their students. Opportunities for students in this program have included courses in welding, HVAC, electrical, and even trucking! Because many students graduate and go on to study at universities, skilled workers and laborers are in short supply. The CASS program encourages change and produce groups of young skilled workers who are excited to learn a skilled trade! 

To learn more about the CASS program, visit their Facebook page, here

Hugg &Hall Hosts CASS for Student Lift Training

The Siloam Springs CASS program has trusted Hugg & Hall to provide equipment training for their students for the last 4 years. Hugg & Hall has also provided student training for programs in Berryville as well as Clarksville for the last several years. At the end of April, ten students attended courses at our Springdale, AR location to be trained on safe forklift and aerial lift operations. Warehouse and manufacturing operations covet these skills from potential workers.

Students attended an in depth instructional course in our training room each morning with professional trainer and certified operator, Bob Hendricks. After their classroom instruction, the students stepped outside to receive hands on forklift operations training and aerial lift training. Thanks to our training department, these students have officially completed and passed the courses. Because of the high standard of quality assurance Hugg & Hall has, the students are able to state to companies that they can safely and certifiably operate these pieces of machinery.

“I love teaching young students! They come into class ready to learn as a blank slate. Sometimes when you teach those who have been in the business for a long time, getting them to unlearn bad habits can be difficult. Students who come into our training sessions are eager to learn and learn the right way.” – Bob Hendricks, trainer

 

Training with Hugg & Hall:

Hugg & Hall provides safety training for all of our equipment in order to keep you and your company OSHA compliant. Our Training Department commits themselves to exceeding OSHA’s stringent requirements; featuring experienced and highly trained instructors. Training is offered on warehouse, yard, and rough terrain forklifts, as well as aerial work platforms, Bobcat Equipment, and pedestrian training.

To learn more and book your next forklift operations training session, check out the Operator Training section of our website:

Equipment Safety Training Certifications – Hugg & Hall Equipment Co. (hugghall.com)

Average Lifespan of a Forklift

Forklifts, like any heavy machinery, are a pricey investment. You want to make sure you’ve chosen the right one and that you’re maintaining it correctly. Determine the age of your forklift, average lifespan of a forklift, and how to make your forklift last longer by reading this article.

 

How old is my forklift?

A forklift’s lifespan is measured by hours of use, not years, because every business utilizes their machines at different rates.

A five-year-old forklift that was utilized 15 hours a month will usually be in better shape than a one-year-old forklift that was used 8 hours every day.

The stress on a forklift’s mast from raising and lowering of equipment is what causes most machines to break down over time.

Buying a used forklift? Always inspect it for wear, even if it has low hours. Heavy loads can cause damage to a forklift, which won’t be reflected in the running hours.

 

How long should I expect my forklift to last?

The average lifespan of a forklift is 10,000 hours, but it varies based on the manufacturer, type of forklift, and average running conditions. It’s possible to have two forklifts, manufactured the same year, that have different life expectances.

Manufacturer

Brands like Doosan and Toyota typically have longer lifespans up to 15,000–20,000 hours.

Internal Combustion Engines vs Electric Forklifts

On average, you can expect an electric forklift to last longer. Electric forklifts’ batteries typically need to be replaced every five years, or approximately 1,500 charging cycles. However, since they have fewer moving parts, they are less likely to break over time.

Average Running Conditions

Regular heavy loads will shorten your forklift’s total run time, and exposure to extreme temperatures, uneven surfaces, and hazardous substances will cause significant wear. A truck used indoors in clean conditions will last a lot longer than one exposed to extreme conditions. If you have a fleet of forklifts, it’s a good idea to rotate them every few months so they wear at the same rate.

 

How can I extend my forklift’s lifespan?

Regular Maintenance

Preventative and regular maintenance are the key to a forklift’s survival. Always perform daily, routine checks, schedule preventative bi-annual maintenance, and get any issues checked up on immediately.

Most forklifts should be serviced every 200 hours and have extensive maintenance performed every 2,000 hours. Always check the manufacturer’s recommendations to find out exactly when your forklift should be serviced.

Being proactive could help your forklift survive up to five years longer (based on daily use) than expected!

Yard and Warehouse Maintenance

Potholes, sharp turns, and other safety hazards can cause damage and uneven wear to your fleet. A safe environment can lead to less expensive repairs over time.

Staff Training

Several people are standing around a forklift learning how to use it.

Your operators have a huge effect on your forklift’s lifespan. Collisions and tip-overs are obvious causes of damage, but heavy braking, excessive speed, and skipping inspections will also cause your forklift to wear down quicker.

Need staff training? Contact us.

 

 

How do I know when my forklift needs to be replaced?

If a forklift is slowing down productivity by requiring downtime for repairs, it may become too expensive to maintain. Consider the lifespan of the forklift and how much it costs per hour to run.

 

Forklifts are an important part of your warehouse operations. Ensuring your forklifts are running at top efficiency can help them last for years.

Prefer to rent a forklift instead of purchasing? Contact us!

 

Editor’s Note: This post was originally published in October 2021. It was updated for freshness, accuracy, and comprehensiveness in January 2023. 

The Pressure to Perform

The Pressure to Perform

 

Tire pressure is the manufacturers recommended inflation rate, variant on load, speed, and other components. Proper measures of tire pressure are read during cold inflation before the machine is operated. Checking the psi of each tire should be an essential part of any pre-use inspection.

Both under and over inflation of your machines tires will result in unnecessary wear, potentially leading to loss of control or accidents. Do not be fooled though, tire inspections should not just be done visually, tires can lose up to half of their pressure before appearing to be flat. This lack of proper inflation puts the tires at risk of tread loss and loss of structural integrity.

Lack of pressure will also cause bending when the tires move. This allows for build-up of internal heat, increasing resistance requiring the machine more fuel or more frequent stops to charge. The depletion of air may seem impossible in your machine’s new tires, but it is important to note that even properly maintained tires naturally leak pressure over time, up to 10% of the recommended weight.

Under Inflation

A machine with low tire pressure is at a reduced level of stability even in the most perfect operating conditions. Additionally, it is more complicated to make quick maneuvers when pressures are low. Even though 5 psi below the manufacturer’s guide can seem insignificant, it is important to acknowledge that in some machines that can be 20% of the tire’s recommended pressure.

Over Inflation

Having increased tire pressure leads to stiff, rough riding tires. The additional pressure allows for the machine to have less contact with the work surface below, which reduces stability. Over inflation can also lead to tires being easily damaged when contacting hazards that were not immediately noticed. Although it may be tempting to overinflate tires for heightened cornering response, it is important to keep machine operators safe with pressures kept at the recommended psi.

Performing with Confidence

Once you have determined the appropriate tire pressure recommended by the equipment manufacturer, you should add a pressure check to your pre-use inspection. This inspection should be done on all equipment, whether rented, leased, or owned. Recommendations may include several different pressures dependent on load, it is important to take the days tasks into account when determining the appropriate psi.

In several new machines tire pressure monitoring systems (TPMS) may be available. Please note, that even if this feature is installed, it is important to research how the monitoring occurs. With some systems, no alert will be set until the pressure has reached below 25% of the recommended weight. As we mentioned above, the reduced pressure can quickly cause accidents on the jobsite.

If the machine has been fitted for a different tire size than it was manufactured for, it is important to research the changes in necessary pressure. Many manufacturers include pressure recommendations for OEM tires and alternative tire sizes, be sure to reach out to your local Hugg & Hall for more tire specifications.

Selecting the Right Forklift Tires: Pneumatic vs. Cushion | Toyota Forklifts